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The POKA-YOKE Approach To prevent careless setters from leaving a screwdriver in the front cover of a machine that requires frequent settings, all is required is just a spring: A tool-cabinet trolley can be prevented from overturning by allowing the opening of one drawer only at a time: And the correct assembly of 2 components can be made mistake-proof with simple poka-yoke shaping:
Generally, a poka-yoke target is achieved very simply and inexpensively: the poor-man approach plays a determinant role when it comes to elaborate fool-proof processing methods.
The difference between excellent enterprises and ordinary enterprises is not made by tools or techniques. The difference is made by people and their quality culture.
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